MRC500 soldering robotic cell

The mta MRC500 soldering platform for robotic soldering from above is a free-standing machine cell. Our design engineers purposes-built the MRC500 for soldering applications then standardized the design. We built our own platform so we would not need to compromise functionality based on the limitations of third-party equipment. Standardizing the design offers three primary advantages: it is well-proven, available faster and costs less than-off custom designs. Although the design is standard, it is highly flexible.

We designed the mechanical structure to work with a wide range of process equipment, material handling and guarding systems. In its basic configuration, the MRC500 is a free-standing, semi-automated machine. At the other extreme, we can outfit it with SMEMA conveyors, collaborative robots, rotary tables and many other systems. Likewise, our software engineers included flexible modules in our MotionEditor software to quickly integrate a wide range of standard and special options.

We can equip the MRC500 with any of our soldering heads: soldering iron, induction, or microflame. In the case of the MLH45 laser head, we equip the MRC500 specific to laser soldering with laser-safe guarding. As properly designed heads are fairly heavy, the MRC500 is equipped with large DC stepper motors to provide sufficient strength to actuate the head quickly. The X, Y, and Z axis use robust ball-screw actuators for precise actuation. Repeatability of 20 microns assures the solder process is accurate and delivers consistent quality.

The main features of our MRC500 platform include: welded frame construction, 3-axis Cartesian robot with optional rotary axis at the head, 500x500mm working area, industrial PC controller with Embedded Windows® operating system and intuitive menu-driven mta MotionEditor software.

6 reasons to choose the mta MRC500 soldering platform

You need a larger work area (500x500mm).
You need the y-axis overhead (the y-axis is in the base of the TR300).
Your process is semi-automated, but you need a free-standing station.
The production is inline and requires conveyors.
Your process is offline, but you need another form of material handling (rotary table, collaborative robot, etc.).
The enclosure is large enough to support additional process such as automatic optical inspection

Shipping costs incl.

Advantages

Ideal for automated processes – free-standing cell
Requiring less skills and training than hand-soldering
High process accuracy with consistent quality
Process tested in laboratory
Compact purpose-built solution for any mta soldering heads
Suitable for inline production
Large working area
User friendly
Easy maintenance
Open architecture for additional integration

Features

3-axis cartesian robot
Welded frame construction
500x500mm working area
Anti-jam wire feeder system
Industrial PC controller with Windows 10 operating system
Industrie 4.0
Intuitive menu-driven mta MotionEditor software
Soldering settings traceability
Light curtains and safety guardings
Metal sides and doors for laser process to protect operators
Signal tower for machine status

Options

Rotary axis
Fixture customization
Fume extraction system
Conveyor integration
Double manual loading slide
Manual safety doors
Monitoring camera
Vision for recentering
Vision quality inspection
Traceability of parts and integration of barcode reader
ESD protection kit
Part presence sensor
Part height measuring sensor
Automated sponge dampening

Each machine is specifically tailored to the customer’s application, but the standard MRC500 soldering robotic cell comes well-equipped:

3 axis cartesian robot
Complete soldering head according to the chosen technology
Welded frame construction
Anti-jam wire feeder system
Industrial PC controller with Windows 10 operating system
Intuitive menu-driven mta MotionEditor software
Tip cleaner depending on the chosen head
Light curtain and safety guarding (on semi-automated systems)
Air preparation system
Full-size keyboard and screen
Signal tower for machine status

Options:

Rotary axis
Fixture customization
Fume extraction system depending on the chosen head
Conveyor integration
Double manual loading slide
Manual safety door
Monitoring camera
Vision for recentering
Vision for quality inspection
Second screen
Traceability of parts and integration of barcode reader
ESD protection kit
Part presence sensor
Part height measuring sensor
Automated sponge dampening

Working area 500 x 500 x 200 mm
Cartesian robot 3 or 4 axes (option: rotary axis)
Shift of axes point by point
Positioning repeatability ±20 μm
Speed X and Y: <300mm/s, Z <150mm/s, T <=3.8 rad/s
Programming HMI Windows oriented
Operating system WINDOWS
Electronic control industrial PC
Interfaces ethernet / USB port / serial port
Execution mode standalone or slave via I/O or TCP-IP*
X, Y and Z axes actuation Servomotors – Rotary axis: stepper motor
Power supply 400/208V – 50/60Hz
Power consumption 1 kVA
Air pressure max. 6 bar
Dimensions 1’425 x 1’420 x 2’250 mm
Weight ~850 kg

*or others upon request

MRC500 selective soldering robotic cell (pdf, 745KB)

PDF – mta_MRC500_selective_soldering_robotic_cell_06.2024.pdf / 730 Kb

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