Soldering optical inspection

Automated soldering optical inspection (AOI) for quality control becomes the main issue in all manufacturing processes to ensure effective functioning of the products and achieve the zero defect goal. However, most of the quality controls use a 2D camera and are limited to pattern or colors recognition, which is not sufficient for many applications and especially for solder joint quality.

As a specialist in selective soldering technologies, we developed a complete and very performant 3D inspection solution for quality controls. including AI vision solutions. We combine a 3D sensor with our mta well-proven platforms and MotionEditor software, using a cartesian 3-axis robot. This enlarges the possibilities to almost all kind of quality controls.

The main features of the soldering optical inspection system include:

  • Accurate and fast 3D image & 2D monochrome image acquisition at the same time
  • Wide range of 3D and 2D tools for all type of inspection
  • Pattern projection from 2 different directions providing minimal shadows influence
  • Control sequence and programming supply by our expert with dedicated HMI
  • Easy handling with a simple sequence of joint inspection related to vision recipes

5 benefits compared to traditional cameras

  1. Reproduction of the solder joint in 3D.
  2. Precise measure of the part.
  3. Cross section and analysis of the profile.
  4. Only one sensor instead of two or more cameras to analyze the solder’s meniscus.
  5. Standard software for each application.

Shipping costs incl.

SMALL FIELD OF VIEW

  • Image size in pixels  1’408 x 1’408 px
  • Field of view X, Y, Z  12.5 x 12.5 x 3 mm
  • Repeatability (σ) X, Y, Z   1 μm
  • Acquisition distance Z  84 mm
  • mta compatible platforms  MRC500, TR300, OEM300 & OEM500
  • HMI & quality control  Specific to customer needs

LARGE FIELD OF VIEW

  • Image size in pixels  2’048 x 2’048 px
  • Field of view X, Y, Z  35.5 x 35.5 x 10 mm
  • Repeatability (σ) X, Y, Z   2 μm
  • Acquisition distance Z  84 mm
  • mta compatible platforms  MRC500, TR300, OEM300 & OEM500
  • HMI & quality control  Specific to customer needs
3D soldering inspection robot (pdf, 0KB)
PDF – mta_3D_soldering_inspection_robot_EN_10.2019.pdf / 2.2 mb

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Specifications

SMALL FIELD OF VIEW

  • Image size in pixels  1’408 x 1’408 px
  • Field of view X, Y, Z  12.5 x 12.5 x 3 mm
  • Repeatability (σ) X, Y, Z   1 μm
  • Acquisition distance Z  84 mm
  • mta compatible platforms  MRC500, TR300, OEM300 & OEM500
  • HMI & quality control  Specific to customer needs

LARGE FIELD OF VIEW

  • Image size in pixels  2’048 x 2’048 px
  • Field of view X, Y, Z  35.5 x 35.5 x 10 mm
  • Repeatability (σ) X, Y, Z   2 μm
  • Acquisition distance Z  84 mm
  • mta compatible platforms  MRC500, TR300, OEM300 & OEM500
  • HMI & quality control  Specific to customer needs

Downloads

3D soldering inspection robot (pdf, 0KB)
PDF – mta_3D_soldering_inspection_robot_EN_10.2019.pdf / 2.2 mb

Contact us


AfghanistanAlbaniaAlgeriaAmerican SamoaAndorraAngolaAnguillaAntarcticaAntigua and BarbudaArgentinaArmeniaAustraliaArubaAustriaAzerbaijanBahamasBahrainBangladeshBarbadosBelarusBelgiumBelizeBeninBermudaBhutanBoliviaBosnia and HerzegovinaBotswanaBouvet IslandBrazilBritish Indian Ocean TerritoryBruneiBulgariaBurkina FasoBurundiCambodiaCameroonCanadaCabo VerdeCayman IslandsCentral African RepublicChadChileChina, People’s Republic ofChristmas IslandCocos IslandsColombiaComorosCongo, Democratic Republic of theCongo, Republic of theCook IslandsCosta RicaCôte d’IvoireCroatiaCubaCuraçaoCyprusCzech RepublicDenmarkDjiboutiDominicaDominican RepublicEast TimorEcuadorEgyptEl SalvadorEquatorial GuineaEritreaEstoniaEthiopiaFalkland IslandsFaroe IslandsFijiFinlandFranceFrance, MetropolitanFrench GuianaFrench PolynesiaFrench South TerritoriesGabonGambiaGeorgiaGermanyGuernseyGhanaGibraltarGreeceGreenlandGrenadaGuadeloupeGuamGuatemalaGuineaGuinea-BissauGuyanaHaitiHeard Island And Mcdonald IslandHondurasHong KongHungaryIcelandIndiaIndonesiaIranIraqIrelandIsraelItalyJamaicaJapanJerseyJohnston IslandJordanKazakhstanKenyaKiribatiKorea, Democratic People’s Republic ofKorea, Republic ofKosovoKuwaitKyrgyzstanLao People’s Democratic RepublicLatviaLebanonLesothoLiberiaLibyaLiechtensteinLithuaniaLuxembourgMacauNorth MacedoniaMadagascarMalawiMalaysiaMaldivesMaliMaltaMarshall IslandsMartiniqueMauritaniaMauritiusMayotteMexicoMicronesiaMoldovaMonacoMongoliaMontserratMontenegroMoroccoMozambiqueMyanmarNamibiaNauruNepalNetherlandsNetherlands AntillesNew CaledoniaNew ZealandNicaraguaNigerNigeriaNiueNorfolk IslandNorthern Mariana IslandsNorwayOmanPakistanPalauPalestine, State ofPanamaPapua New GuineaParaguayPeruPhilippinesPitcairn IslandsPolandPortugalPuerto RicoQatarReunion IslandRomaniaRussiaRwandaSaint Kitts and NevisSaint LuciaSaint Vincent and the GrenadinesSamoaSaint HelenaSaint Pierre & MiquelonSan MarinoSao Tome and PrincipeSaudi ArabiaSenegalSerbiaSeychellesSierra LeoneSingaporeSint MaartenSlovakiaSloveniaSolomon IslandsSomaliaSouth AfricaSouth Georgia and South SandwichSpainSri LankaStateless PersonsSudanSudan, SouthSurinameSvalbard and Jan MayenSwazilandSwedenSwitzerlandSyriaTaiwan, Republic of ChinaTajikistanTanzaniaThailandTogoTokelauTongaTrinidad and TobagoTunisiaTurkeyTurkmenistanTurks And Caicos IslandsTuvaluUgandaUkraineUnited Arab EmiratesUnited KingdomUS Minor Outlying IslandsUnited States of America (USA)UruguayUzbekistanVanuatuVatican CityVenezuelaVietnamVirgin Islands, BritishVirgin Islands, U.S.Wallis And Futuna IslandsWestern SaharaYemenZambiaZimbabwe

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