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TR300 soldering table-top robot
The mta TR300 is a table-top soldering robot platform. This robot is purpose-built and standardized for semi-automated applications that require point-to-point soldering.
The table-top platform is a cost-effective solution to automate existing hand-soldering processes without the cost of fully-automated systems. Automating the solder process has several advantages over hand soldering. It produces highly consist joints, improved quality, higher throughput and it requires less skill and training than hand soldering.
This table-top soldering robot platform is also ideal for applications where human dexterity is required to position the parts. Indeed, operators can load and unload the parts in offline fixtures to minimize machine downtime.
Mechanical features
As the TR300 is a purpose-built solution, it can support any of mta’s soldering heads without compromise. The ball-screw axis and motors provide fast repeatable motion. Likewise, they are strong enough to support our heads that include our anti-jam wire feeder system and solder wire spool. There is no need to push solder wire through lengthy and problematic feed tubes. Therefore, the solder process is more accurate and reliable wire feed than feeding the wire long distances. Similarly, we pre-plumbed a large fume extraction hose with the nozzle located directly above the solder joint. Furthermore, light curtains and safety guarding are standard features. Lastly, the TR300 platform includes metal sides and door to protect operators with the laser soldering head.
5 reasons to choose the mta TR300 table-top robot
- The TR300 is the ideal platform for companies looking to automate current hand soldering processes.
- Your process is difficult to fully automate (e.g. you need human dexterity to load the parts.).
- Volume or product life do not justify fully automated production.
- The remaining processes are also off-line.
- The parts fit inside a 300x300mm work area.
See also our fully-automated MRC500 platform.
Advantages
- Ideal for semi-automated processes
- Requiring less skills and training than hand-soldering
- High process accuracy and repeatability
- Process tested in laboratory
- Compact purpose-built solution for any mta soldering heads
- Robust for high load work
- Large working area
- User friendly
- Easy maintenance
- Open architecture for additional integration
Features
- 3-axis cartesian robot
- Sturdy aluminium frame
- 300x300mm working area
- Anti-jam wire feeder system
- Industrial PC controller with Windows 10 operating system
- Industrie 4.0
- Intuitive menu-driven mta MotionEditor software
- Selectable 110/220VAC power connections
- Soldering settings traceability
- Light curtains and safety guardings
- Metal sides and doors for laser process to protect operators
- Remote maintenance with Team Viewer
Options
- Rotary axis
- Fixture customization
- Fume extraction system
- Monitoring camera
- Vision for recentering
- Vision quality inspection
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
- Signal tower for machine status
- Load and unload from behind
- Automated sponge dampening
Each machine is specifically tailored to the customer’s application, but the standard TR300 soldering table-top comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen soldering head
- Safety guarding and light curtain (on semi-automated systems)
- Air preparation system
- Industrial PC
- Full-size keyboard and screen
Options:
- Rotary axis
- Fixture customization
- Fume extraction system depending on the chosen head
- Monitoring camera
- Vison for recentering
- Vision for quality inspection
- Second screen
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
- Signal tower for machine status
- Load and unload from behind
- Automated sponge dampening depending on the chosen head
- Working area 300 x 300 x 100 mm
- Cartesian robot 3 or 4 axes (option: rotary axis)
- Shift of axes point by point
- Positioning repeatability ±20 μm
- Speed X and Y: <200mm/s, Z <100mm/s, T <=3.14 rad/s
- Programming HMI Windows oriented
- Electronic control industrial PC
- Operating system WINDOWS
- Interfaces ethernet / USB port / serial port
- Execution mode standalone or slave via I/O or TCP/IP
- X, Y and Z axes actuation stepper motor
- Power supply 230/115V – 50/60Hz
- Power consumption 1 kVA
- Air pressure max. 6 bar
- Dimensions 854 x 851 x 1070 mm
- Weight ~125 kg
Software features
Our MotionEditor software is user-friendly and menu-driven.
Most importantly, it controls all aspects of the soldering system, so you do not need one controller for the robot, a second for the solder process, and a third for the safety system.
Video
Application examples
Included equipment
Each machine is specifically tailored to the customer’s application, but the standard TR300 soldering table-top comes well-equipped:
- 3 axis cartesian robot
- Complete soldering head according to the chosen technology
- Tip cleaner depending on the chosen soldering head
- Safety guarding and light curtain (on semi-automated systems)
- Air preparation system
- Industrial PC
- Full-size keyboard and screen
Options:
- Rotary axis
- Fixture customization
- Fume extraction system depending on the chosen head
- Monitoring camera
- Vison for recentering
- Vision for quality inspection
- Second screen
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
- Signal tower for machine status
- Load and unload from behind
- Automated sponge dampening depending on the chosen head
Specifications
- Working area 300 x 300 x 100 mm
- Cartesian robot 3 or 4 axes (option: rotary axis)
- Shift of axes point by point
- Positioning repeatability ±20 μm
- Speed X and Y: <200mm/s, Z <100mm/s, T <=3.14 rad/s
- Programming HMI Windows oriented
- Electronic control industrial PC
- Operating system WINDOWS
- Interfaces ethernet / USB port / serial port
- Execution mode standalone or slave via I/O or TCP/IP
- X, Y and Z axes actuation stepper motor
- Power supply 230/115V – 50/60Hz
- Power consumption 1 kVA
- Air pressure max. 6 bar
- Dimensions 854 x 851 x 1070 mm
- Weight ~125 kg
Software
Software features
Our MotionEditor software is user-friendly and menu-driven.
Most importantly, it controls all aspects of the soldering system, so you do not need one controller for the robot, a second for the solder process, and a third for the safety system.