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PDos X1 micro dispensing jet valve
The perfecdos PDos X1 is an innovative, pneumatically driven dispensing jet valve, which is the result of years of experience in automated micro dispensing.
The patented actuator technology increases the spontaneity of the tappet drive system during closing phase. The motion characteristics of the tappet are accelerated to achieve shorter overall opening times and generate higher forces. This results in very fine, precise and repeatable dispensing processes.
The PDos X1’s performance in terms of dynamic single-drop dispensing is thus on a par with piezo-electric driven systems.
The adjusting screw with a scale on the head limits the stroke of the tappet movement and thus the tappet speed. If necessary, a readjustment can be carried out – very precisely – in order to influence batch variations in the dispensing material, for example. The scale division is optimized for this purpose and the reference marking is positioned to be clearly visible regardless of the valve’s mounting position.
The fluid contacting components can be aligned in 90° steps independently of the actuator. In its standard configuration, the nozzle area to the outer housing contour is accessible from three sides, at a distance of 10mm, allowing an integration even in constrained spaces.
The fluid body (fluidic) and heating element are designed to ensure exceptional accessibility and visibility of the substrate with the nozzle for the operator, while also providing optimal heat transfer deep into the nozzle area. The heating element is designed as an independent, separate module. Additionally, during maintenance, the heater does not come into contact with the dispensing fluid or cleaning solvents.
Furthermore, the wrench sizes of all relevant screw connections are uniform.
High-end dispensing solution
The PDos X1 can be delivered either as standalone unit with numerical controller or as high-end turnkey solutions integrated into one of our standard automated dispensing platforms including: MRC500, TR300 and OEM configurations.
Process validation – Personalized service
We are dedicated to delivering high-quality dispensing applications, leveraging the expertise of our highly skilled specialists to conduct comprehensive dispensing process validation in our state-of-the-art test laboratory.
The aim of our test program is essentially to check the feasibility of the required process, ensuring that we provide a process guarantee tailored to each application. This approach enables our customers to receive a proof of concept before committing to any investment in production equipment.
Advantages
- Innovative, patented actuator technology ensuring finest, high-precision dispensing results down to 200-250 µm in diameter
- Accurate and repeatable dispensing results enabled by precise scale adjustment of all parameters
- Enhanced process control through optimized accessibility and a direct view of the nozzle
- No downtimes issues thanks to proven normally closed (NC) principle
- Fast and easy maintenance enabled by a contactless process and a minimal component design
Features
- Electro-pneumatically driven micro dispensing jet valve with nozzle and tappet
- Integrated pneumatic connections enabling a compact and robust design
- Adjusting screw with calibrated scale mounted on the head
- Fluid path completely separated from the actuator
- Large viscosity range 0.5 to 500,000 mPas
- Dispensing frequency up to 300Hz in continuous operation
Options
- Fluid nozzle-heater
- Wide range of nozzles and tappets
- Metal-free dispensing fluid path
- Feeding out of cartridges or tubes
Within mta robot platforms:
- TR300, MRC500, OEM300 or 500
- Monitoring camera
- Robot recentering camera
- Vision for quality inspection
- Part presence sensor
- Part height measuring sensor
- Level detection – tank or cartridge
- Vacuum and solvent cleaning units
Typical dispensing applications:
- Dot and line jetting
- Lacquer masking and coating
- Conformal coating
- Greasing and lubrication
Typical dispensing materials:
- Sealants such as silicone, MS-polymer, polyurethane, methylmethacrylat
- Adhesive such as anaerobic glue, epoxy resin, Cyanoacrylate, UV-Acrylat
- Solvent-based medium e.g. primers or laquers
- Electrically conductive adhesive (silver conductive adhesive)
- Grease and oil
- Metal filled pastes e.g. silver paste
N.B. The compatibility of the material is validated in our test laboratory.
The standard PDos X1 micro dispensing jet valve comes well-equipped:
- Actuator with integrated pneumatic and electrical connections
- Tappet
- Nozzle
- Fluid connection
- Sealing system
Options
- Fluid nozzle-heater
- Wide range of nozzles and tappets
- Metal-free dispensing fluid path
- Feeding out of cartridges or tubes
Options within mta platforms:
- TR300, MRC500, OEM300 or OEM500
- Monitoring camera
- Robot recentering camera
- Vision for quality inspection
- Part presence sensor
- Part height measuring sensor
- Level detection – tank or cartridge
- Vacuum and solvent cleaning units
- Type of drive electropneumatic
- Type of operation normally closed (NC)
- Operating voltage 24 VDC
- Pulse length from 1.9 ms
- Dispensing frequency up to 300 Hz continuous
- Working pressure 4-8 bar (55-115 PSI)
- Dispensing volume from 1 nL /droplet-Ø: from 0.25 mm)
- Viscosity 0.5 – 500,000 mPas
- Dispensing accuracy > 98%
- Lifetime > 100 Mio. cycles
- Material pressure maximum 100 bar (1450 PSI)
- Material connection G1/8 internal thread
- Heater temperature up to 100°C (212 Fahrenheit)
- Dimensions (W x L x H) 20 x 53 x 126 mm (0.79 x 2.09 x 4.96 inch)
- Weight 330 g (0.728 lb)
mta perfecdos PDos X1 micro dispensing jet valve
PDF – mta_perfecdos_PDos_X1_micro_dispensing_jet_valve_10.2024.pdf, 667 kb
mta perfecdos Mikrodosierventil PDos X1
PDF – mta_perfecdos_PDos_X1_Mikrodosierventil_10.2024.pdf, 687 kb
Application examples
Typical dispensing applications:
- Dot and line jetting
- Lacquer masking and coating
- Conformal coating
- Greasing and lubrication
Typical dispensing materials:
- Sealants such as silicone, MS-polymer, polyurethane, methylmethacrylat
- Adhesive such as anaerobic glue, epoxy resin, Cyanoacrylate, UV-Acrylat
- Solvent-based medium e.g. primers or laquers
- Electrically conductive adhesive (silver conductive adhesive)
- Grease and oil
- Metal filled pastes e.g. silver paste
N.B. The compatibility of the material is validated in our test laboratory.
Included equipment
The standard PDos X1 micro dispensing jet valve comes well-equipped:
- Actuator with integrated pneumatic and electrical connections
- Tappet
- Nozzle
- Fluid connection
- Sealing system
Options
- Fluid nozzle-heater
- Wide range of nozzles and tappets
- Metal-free dispensing fluid path
- Feeding out of cartridges or tubes
Options within mta platforms:
- TR300, MRC500, OEM300 or OEM500
- Monitoring camera
- Robot recentering camera
- Vision for quality inspection
- Part presence sensor
- Part height measuring sensor
- Level detection – tank or cartridge
- Vacuum and solvent cleaning units
Specifications
- Type of drive electropneumatic
- Type of operation normally closed (NC)
- Operating voltage 24 VDC
- Pulse length from 1.9 ms
- Dispensing frequency up to 300 Hz continuous
- Working pressure 4-8 bar (55-115 PSI)
- Dispensing volume from 1 nL /droplet-Ø: from 0.25 mm)
- Viscosity 0.5 – 500,000 mPas
- Dispensing accuracy > 98%
- Lifetime > 100 Mio. cycles
- Material pressure maximum 100 bar (1450 PSI)
- Material connection G1/8 internal thread
- Heater temperature up to 100°C (212 Fahrenheit)
- Dimensions (W x L x H) 20 x 53 x 126 mm (0.79 x 2.09 x 4.96 inch)
- Weight 330 g (0.728 lb)
Downloads
mta perfecdos PDos X1 micro dispensing jet valve
PDF – mta_perfecdos_PDos_X1_micro_dispensing_jet_valve_10.2024.pdf, 667 kb
mta perfecdos Mikrodosierventil PDos X1
PDF – mta_perfecdos_PDos_X1_Mikrodosierventil_10.2024.pdf, 687 kb