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MRC500 laser robotic cell
The laser MRC500 is the larger robotic cell that supports point to point laser soldering from above. The standardized platform is based on a flexible and modular concept, enabling adaptation to a wide range of processes from fully-automated in-line to stand-alone semi-automated processes.
The frame design of the laser MRC500 ensures the safety of the operator during the laser soldering process. Furthermore, it also provides maximum accessibility to the working area. The laser robotic cell features only the mta MLH45 laser head.
The main features of our laser MRC500 include:
- Welded frame construction
- 3-axis Cartesian robot
- 500x500mm working area
- Industrial PC controller with Embedded Windows® operating system
- Intuitive menu-driven mta MotionEditor software
4 reasons to choose the mta MRC500 laser soldering cell
- The laser MRC500 is both purposes-built and standardized. The advantage of being purpose-built is that there was no need to compromise functionality around pre-defined limitations. The advantage of standardizing the design is that it does not come with the heavy cost associated with one-off custom machines.
- The X, Y, and Z axis use ball-screw actuators for precise actuation with a repeatability of 20 microns to assure the process is accurate and delivers consistent quality.
- As properly designed heads are fairly heavy, the system uses large DC stepper motors to provide the necessary strength for fast actuation.
- The laser MRC500 can be combined with a solder paste jet dispenser.
Shipping costs incl.
Advantages
- Ideal for automated processes – free-standing cell
- High process accuracy with consistent quality
- Process tested in laboratory
- Suitable for inline production
- Large working area
- User friendly
- Easy maintenance
Features
- 3-axis cartesian robot
- Welded frame construction
- 500x500mm working area
- Industrial PC controller with Windows 10 operating system
- Industrie 4.0
- Intuitive menu-driven mta MotionEditor software
- Soldering settings traceability
- Light curtains and safety guardings
- Metal sides and doors for laser process to protect operators
- Signal tower for machine status
Options
- Rotary axis
- Fixture customization
- Fume extraction system
- Manual safety doors
- Monitoring camera
- Vision for recentering
- Vision quality inspection
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
- Medical application
- 2 soldered points with MLH45 laser head
- Point size of 0.3 mm
- Wires on a ceramic substrate of a medical pressure sensor
- 4 soldered points with MLH45 laser head
- Point size of  1 mm
- Medical application
- 9 soldered points with MLH45 laser head
- Point size of 0.8mm
Each machine is specifically tailored to the customer’s application, but the standard MRC500 laser soldering robotic cell comes well-equipped:
- 3 axis cartesian robot
- Complete mta MLH45 laser soldering head
- Welded frame construction
- Laser safety guarding
- Industrial PC controller with Windows 10 operating system
- Intuitive menu-driven mta MotionEditor software
- Monitoring camera
- Air preparation system
- Full-size keyboard and screen
- Signal tower for machine status
Options:
- Rotary axis
- Fixture customization
- Fume extraction system
- Manual safety door
- Vision for recentering
- Vision for quality inspection
- Second screen
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
- Working area 500 x 500 x 200 mm
- Cartesian robot 3 axes
- Shift of axes point by point
- Positioning repeatability ±20 μm
- Speed X and Y: <300mm/s, Z <150mm/s
- Programming HMI Windows oriented
- Operating system WINDOWS
- Electronic control industrial PC
- Interfaces ethernet / USB port / serial port
- Execution mode standalone or slave via I/O or TCP-IP*
- X, Y and Z axes actuation Servomotors
- Power supply 400/208V – 50/60Hz
- Power consumption 1.5 kVA
- Air pressure max. 6 bar
- Dimensions 1’405 x 1’492 x 2’532 mm
- Weight ~1’000 kg
*or others upon request
Video
Application examples
- Medical application
- 2 soldered points with MLH45 laser head
- Point size of 0.3 mm
- Wires on a ceramic substrate of a medical pressure sensor
- 4 soldered points with MLH45 laser head
- Point size of  1 mm
- Medical application
- 9 soldered points with MLH45 laser head
- Point size of 0.8mm
Included equipment
Each machine is specifically tailored to the customer’s application, but the standard MRC500 laser soldering robotic cell comes well-equipped:
- 3 axis cartesian robot
- Complete mta MLH45 laser soldering head
- Welded frame construction
- Laser safety guarding
- Industrial PC controller with Windows 10 operating system
- Intuitive menu-driven mta MotionEditor software
- Monitoring camera
- Air preparation system
- Full-size keyboard and screen
- Signal tower for machine status
Options:
- Rotary axis
- Fixture customization
- Fume extraction system
- Manual safety door
- Vision for recentering
- Vision for quality inspection
- Second screen
- Traceability of parts and integration of barcode reader
- ESD protection kit
- Part presence sensor
- Part height measuring sensor
Specifications
- Working area 500 x 500 x 200 mm
- Cartesian robot 3 axes
- Shift of axes point by point
- Positioning repeatability ±20 μm
- Speed X and Y: <300mm/s, Z <150mm/s
- Programming HMI Windows oriented
- Operating system WINDOWS
- Electronic control industrial PC
- Interfaces ethernet / USB port / serial port
- Execution mode standalone or slave via I/O or TCP-IP*
- X, Y and Z axes actuation Servomotors
- Power supply 400/208V – 50/60Hz
- Power consumption 1.5 kVA
- Air pressure max. 6 bar
- Dimensions 1’405 x 1’492 x 2’532 mm
- Weight ~1’000 kg
*or others upon request
