MRC500 dispensing robotic cell

The mta MRC500 dispensing robotic cell is a free-standing machine cell. Our design engineers purposes-built the MRC500 for dispensing applications then standardized the design. We built our own platform so we would not need to compromise functionality based on the limitations of third-party equipment. Standardizing the design offers three primary advantages: it is well-proven, available faster and costs less than-off custom designs. Although the design is standard, it is highly flexible.

We designed the mechanical structure to work with a wide range of process equipment, material handling and guarding systems. In its basic configuration, the MRC500 is a free-standing, semi-automated machine. At the other extreme, we can outfit it with SMEMA conveyors, rotary tables and many other systems. Likewise, our software engineers included flexible modules in our MotionEditor software to quickly integrate a wide range of standard and special options.

We can equip the MRC500 with any of our dispensing heads: CFD continuous flow 1K dispenser, CBD continuous flow 2K dispenser, PDos X1 micro-dispensing jet valve, NVD volumetric 1K dispenser, NBD volumetric 2K dispenser, mini-NVD volumetric 1K dispenser, mini-NBD volumetric 2K dispenser and CD 1K cartridge dispenser. As properly designed heads are fairly heavy, the MRC500 is equipped with large DC stepper motors to provide sufficient strength to actuate the head quickly. The X, Y, and Z axis use robust ball-screw actuators for precise actuation. Repeatability of 20 microns assures the dispensing process is accurate and delivers consistent quality.

The main features of our MRC500 platform include: welded frame construction, 3-axis Cartesian robot with optional rotary axis at the head, 500x500mm working area, industrial PC controller with Embedded Windows® operating system and intuitive menu-driven mta MotionEditor software.

5 reasons to choose the mta MRC500 dispensing robotic cell

  1. You need a larger work area (500x500mm).
  2. Your process is semi-automated, but you need a free-standing station.
  3. The production is inline and requires conveyors.
  4. Your process is offline, but you need another form of material handling (rotary table, collaborative robot, etc.).
  5. The enclosure is large enough to support additional process such as automatic optical inspection.

See also our other standard dispensing platforms.

Shipping costs incl.

Advantages

  • Ideal for automated processes – free standing cell
  • High process accuracy and repeatability
  • Process tested in laboratory with quality and cycle time optimization
  • Compact purpose-built solution for any mta dispensers
  • Suitable for inline production
  • Large working area
  • User friendly
  • Easy maintenance
  • Open architecture for additional integration

Features

  • 3-axis cartesian robot
  • Welded frame construction
  • 500x500mm working area
  • Needle cleaning unit
  • Purge bin
  • Industrial PC controller with Windows 10 operating system
  • Industrie 4.0
  • Intuitive menu-driven mta MotionEditor software
  • Traceability of dispensing settings
  • Light curtains and safety guardings
  • Signal tower for machine status

Options

  • Fixture customization
  • Conveyor integration
  • Double manual loading slide
  • Manual safety door
  • Monitoring camera
  • Vision for recentering
  • Vision quality inspection
  • Needle recentering system
  • Traceability of parts
  • ESD protection kit
  • Part presence sensor
  • Part height measuring sensor
  • Material feeding systems (container, cartridge, etc.)
  • Material processing systems (stirring, degassing, etc.)

Each machine is specifically tailored to the customer’s application, but the standard MRC500 dispensing robotic cell comes well-equipped:

  • 3 axis cartesian robot
  • Complete dispensing head
  • Welded construction frame
  • Needle cleaning unit
  • Purge bin
  • Industrial PC controller with Windows 10 operating system
  • Intuitive menu-driven mta MotionEditor software
  • Traceability of dispensing settings
  • Light curtains and safety guardings
  • Full-size keyboard and screen
  • Signal tower for machine status

Options:

  • Fixture customization
  • Conveyor integration
  • Double manual loading slide
  • Manual safety door
  • Monitoring camera
  • Vision for recentering
  • Vision quality inspection
  • Needle recentering system
  • Traceability of parts
  • ESD protection kit
  • Part presence sensor
  • Part height measuring sensor
  • Material feeding systems (container, cartridge, etc.)
  • Material processing systems (stirring, degassing, etc.)
  • Working area  500 x 500 x 200 mm
  • Positioning repeatability  ±20 μm
  • Speed  X and Y: <300mm/s, Z <150mm/s
  • Programming  HMI Windows oriented
  • Operating system  WINDOWS
  • Electronic control  industrial PC
  • Interfaces  ethernet / USB port / serial port
  • Execution mode  standalone or slave via I/O or TCP-IP*
  • X, Y and Z axes actuation  servomotors
  • Power supply  400/208V – 50/60Hz
  • Power consumption 1 kVA
  • Air pressure  max. 6 bar
  • Dimensions  1’425 x 1’420 x 2’250 mm
  • Weight  ~850 kg

MRC500 volumetric dispensing robotic cell (pdf, 649KB)
PDF – mta_MRC500_volumetric_dispensing_robotic_cell_06.2024.pdf / 700 Kb

Video

Application examples

Included equipment

Each machine is specifically tailored to the customer’s application, but the standard MRC500 dispensing robotic cell comes well-equipped:

  • 3 axis cartesian robot
  • Complete dispensing head
  • Welded construction frame
  • Needle cleaning unit
  • Purge bin
  • Industrial PC controller with Windows 10 operating system
  • Intuitive menu-driven mta MotionEditor software
  • Traceability of dispensing settings
  • Light curtains and safety guardings
  • Full-size keyboard and screen
  • Signal tower for machine status

Options:

  • Fixture customization
  • Conveyor integration
  • Double manual loading slide
  • Manual safety door
  • Monitoring camera
  • Vision for recentering
  • Vision quality inspection
  • Needle recentering system
  • Traceability of parts
  • ESD protection kit
  • Part presence sensor
  • Part height measuring sensor
  • Material feeding systems (container, cartridge, etc.)
  • Material processing systems (stirring, degassing, etc.)

Specifications

  • Working area  500 x 500 x 200 mm
  • Positioning repeatability  ±20 μm
  • Speed  X and Y: <300mm/s, Z <150mm/s
  • Programming  HMI Windows oriented
  • Operating system  WINDOWS
  • Electronic control  industrial PC
  • Interfaces  ethernet / USB port / serial port
  • Execution mode  standalone or slave via I/O or TCP-IP*
  • X, Y and Z axes actuation  servomotors
  • Power supply  400/208V – 50/60Hz
  • Power consumption 1 kVA
  • Air pressure  max. 6 bar
  • Dimensions  1’425 x 1’420 x 2’250 mm
  • Weight  ~850 kg

Downloads

MRC500 volumetric dispensing robotic cell (pdf, 649KB)
PDF – mta_MRC500_volumetric_dispensing_robotic_cell_06.2024.pdf / 700 Kb

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